In the course of our work we
come across some "interesting wiring. some of the more
interesting items are shown below. Contributions will be
most welcome.
How Not To:
Plug into shore power. Domestic flex, a 13 amp
plug and socket, rain & seawater.
SHOCKING!!!
How Not To:
Treat a relay. This poor relay had been left
with the power on whilst being immersed in sea
water. Surprisingly it didn't work. In fact it
was quite happy turning a starter motor the
second the battery isolator was turned on.
Seawater and electrics do not mix.
How Not To:
Connect wires together, especially in an engine
bay. Connections like this are the frequent
cause of equipment failure or fires.
How Not To;
Treat the wiring to your bilge pump. You will be
surprised to hear that this bilge pump no longer
works. The best bit is that the supply to the
bilge pump was direct from the battery using a
bit of old bell wire with no fuse. In military
terms this is known as a "detonator".
How Not To:
assume that because your engine is new
everything is OK. This well made terminal
prevented a one year old Volvo engine from
starting. This is the negative cable to the
engine block. The engine was painted with Volvo
green paint and the terminal had been fitted
over the paint. The contact with the engine
block was poor but sufficient for it to work.
After a while small sparks built up a deposit
causing the connection to fail. The repair was
simple and low cost.
How Not To:
connect battery cables to the rest of the boat.
In this example two cables connected to the
battery were connected to a multi-core cable.
This was then used to feed the rest of the boats
electrical system. The red and black battery
cables were taken from an industrial application
and each cable only had six strands of copper.
This type of wiring is typical of a home made
job and is one of the main causes of devastating
electrical fires.
How Not To: connect NMEA data cables. This
connection box was used to try and send data
from a chart plotter to among other things a DSC
radio. The wiring is a combination of domestic
three core cable and burglar alarm wire. Sea
water has penetrated to connection box and
corrosion has set in. The use of block connector
is not recommended for data cables.